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- | ==== Brass Monkey | + | ==== Fridge Hack ==== |
=== Main Article === | === Main Article === | ||
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- | This story begins with some fridges that had been returned to the retailer for various reasons. \\ | ||
- | The fridges are Brass Monkey branded and they are retailed through Jaycar Electronics, | ||
- | electronics retailer, as well as RTM (Road, Traffic and Marine), an Australian outdoors retailer. \\ | ||
- | RTM happens to be owned by Jaycar Electronics. The two retailers share some other products between them, \\ | ||
- | but that's neither here nor there. \\ | ||
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- | Because Jaycar stores couldn' | ||
- | they opted instead to just keep them lying around at their stores taking up space. At some point the \\ | ||
- | managers got fed up with this arrangement and decided to just leave them outside the shop overnight. \\ | ||
- | Before doing that however, they irreversibly removed the controller/ | ||
- | render them ' | ||
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- | Enter the crafty sales assistants.\\ | ||
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- | After finding the data sheet for the compressor controllers, | ||
- | are low voltage 3 phase units. They have a controller on the side of the compressor body that houses \\ | ||
- | all the smarts to make it work. It turns out that the displays are nothing more than a thermostat controller. \\ | ||
- | A simple way to choose set points and display current temps. \\ | ||
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- | The data sheet showed us that by bridging pins, ' | ||
- | That was a great discovery on its own, but the data sheet revealed more. It suggested the controller could\\ | ||
- | drive the compressor at different speeds! This function was not being utilised in the fridges being sold. \\ | ||
- | All fridges, as sold, were running at their lowest speeds, 2200RPM, probably in a bid to ensure the fridges \\ | ||
- | lasted for as long as possible. | ||
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- | We saw an opportunity to not only get these fridges running, but also drive them to higher speeds to account\\ | ||
- | for different ambient temps. The higher the ambient temp, the harder it will be for the fridge to get rid of its\\ | ||
- | heat. This seemed to be a big problem for some customers to get their head around; I saw many fridges mounted\\ | ||
- | in their vehicles, built into compartments with zero air flow. This is the worst case scenario for a fridge, \\ | ||
- | particularly when you consider they run at fixed temps.\\ | ||
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- | The controller also had a fault output pin that could drive an LED, with six different faults being displayed.\\ | ||
- | The faults would be indicated by flashing between 1 and 6 pulses. These faults can be found in the data sheet.\\ | ||
- | For our purposes, we left this function behind. If the fridge stops running, that was pretty much the end of the line.\\ | ||
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- | So what did we end up with?\\ | ||
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